Industry:
Specialized Fire Doors - Kumkang Firedoor, South Korea
Challenge:
Kumkang Firedoor faced significant complexity in their ODM (Original Design Manufacturing) operations, where each client’s order came with unique product specifications, timelines, and approval steps. Their legacy ERP lacked the flexibility to manage multiple design versions, material requirements, and production changes without manual intervention. This led to:
Frequent bottlenecks in production planning
Delays in order fulfillment
Difficulty tracking raw material usage across multiple custom jobs
Limited visibility into sales, inventory, and manufacturing in real-time
Solution with ianaiERP:
ianaiERP worked closely with Firedoor to deploy a customized ERP environment that aligned perfectly with their ODM workflow:
Dynamic BOM Management: Automatically generated Bills of Materials for each unique ODM order, reflecting last-minute design changes.
Integrated Sales & Production Scheduling: Linked customer orders directly to production timelines, enabling faster order-to-delivery cycles.
Real-Time Inventory Tracking: Synced inventory levels with manufacturing stages to reduce stockouts and overstocking.
Workflow Automation: Removed redundant manual data entry between sales, design, and manufacturing departments.
Results:
Faster production scheduling for ODM orders
Improved on-time delivery rates through better resource allocation
Unified operational visibility, reducing inter-department communication delays
Higher customer satisfaction due to predictable delivery and product quality
“ianaiERP transformed how we manage complex ODM orders. We now handle custom manufacturing at scale without the bottlenecks that used to slow us down.”
– Operations Manager, Kumkang Firedoor