From BOM to finished goods — manage complex multi-level assemblies, production scheduling, and shop floor operations with AI-powered automation.
Whether you run discrete, process, or mixed-mode manufacturing, ianaiERP gives you end-to-end control over every production step. Dynamic BOM generation, real-time WIP tracking, and intelligent scheduling let your team focus on output — not data entry. Built for make-to-stock, make-to-order, and configure-to-order workflows, our platform scales with your operation from a single line to a global network.
ianaiERP's Production Intelligence gives manufacturers real-time WIP visibility, intelligent scheduling, and integrated quality control — so you can optimize throughput, reduce bottlenecks, and deliver on time every time.
Multi-level BOMs with revision control, engineering change orders, and configurable routing sequences. Manage complex assemblies with full component traceability.
Capacity-aware production scheduling with work center load balancing, constraint-based planning, and drag-and-drop rescheduling for rapid response to changes.
Real-time work-in-progress visibility across every work center and operation. Track labor, materials, and machine utilization against planned standards.
In-process and final inspection checkpoints built into the production flow, with quality holds, first-pass yield reporting, and engineering change approval that shows the affected work orders and cost impact.
Multi-level BOM management with revision control eliminates engineering change confusion and ensures production always uses the latest specifications.
Capacity-aware scheduling reduces idle time and overtime by optimizing work center utilization across shifts.
Real-time WIP tracking provides instant visibility into production status, enabling proactive bottleneck resolution before deadlines slip.
Integrated quality checkpoints catch defects at the source, reducing scrap rates and preventing non-conforming products from reaching customers.
Manufacturers lose margin to invisible inefficiencies every day — here's where ianaiERP makes the difference.
Configure-to-Order complexity with variant-heavy product lines
Engineering spends hours configuring each order — slowing quotes and delaying production starts.
Option-driven items with rules-based BOM and routing generation — no hard-coding required for any variant.
Limited WIP visibility across production stages
Without real-time status, jobs stall between stages and due dates slip unnoticed.
Work Orders with staged operations, real-time status tracking, and finite-capacity calendars for complete shop floor visibility.
Multi-level BOM management and version control
Wrong BOM revision hits the floor — rework, scrap, and missed delivery dates follow.
Dynamic BOM generation with version history, alternative components, and multi-level sub-assembly support.
Production scheduling and capacity planning gaps
Overloaded work centers create bottlenecks while other stations sit idle.
AI-powered scheduling with work center calendars, drag-and-drop planning, and real-time capacity utilization dashboards.
Quality control and compliance documentation
Quality issues caught at final inspection — not at the stage where they originated.
Embedded quality checks at each operation stage, document attachments (COA/specs), and full audit trails for regulatory compliance.
Material shortages discovered mid-production
A missing component halts the line — idle labor, late orders, and expedited shipping costs pile up.
Material availability checks at work order release with automatic shortage alerts and substitute component suggestions.