Manufacturing Management

Work Plan

Work Plans in ianaiERP are a powerful tool for managing production at scale by enabling the bulk creation and tracking of multiple Work Orders. They provide a centralized approach to production planning, especially when manufacturing items for multiple sales orders.

Overview

  • Work Plans consolidate multiple sales orders into a coordinated production schedule.

  • They allow production managers to organize manufacturing activities across departments and locations.

  • Each Work Plan can generate and track multiple Work Orders from different sales orders.

  • This feature streamlines production planning for businesses handling numerous orders simultaneously.

Where to Access

  • Users can access Work plan via Manufacturing panel

Key Attributes

Work Plan list (columns)

  • Work Plan Number: Unique identifier (auto or manual).

  • Date/Time: Created timestamp.

  • Status: Overall plan state (Pending, Issued, In Progress, Completed).

  • Internal Notes: Planner notes visible to your team.

  • Department: Owning production department.

  • Location: Plant/DC that will execute most work orders.

  • Project Code: Optional tag for project-based tracking.

Work Plan header (detail view)

  • Date/Time: Plan creation time (editable).

  • Work Plan Number: Auto-generated; can be overridden if permitted.

  • Department: Team responsible for the plan.

  • Location: Default manufacturing site for new work orders.

  • Project Code: Optional reference for costing/reporting.

  • + Add Sales Order: Attach one or more sales orders to the plan.

Line table (per item row)

  • #: Line order; drag to re-sequence.

  • Sales Order: Linked order that demands the build.

  • Item: Finished good to manufacture.

  • Description: Item description (read-only).

  • On Hand: Current stock of the finished good.

  • Qty: Quantity to produce for this line.

  • Due Date: Target completion/shipping date.

  • Work Order: Link/reference to the generated work order (empty until created).

  • Location: Site where this line will be produced (can differ from header).

  • Notes: Free-form instructions for planners/production.

  • Attachments: Drawings, specs, or requirement files.

Key Functions

Create a new Work Plan

  1. Go to Manufacturing → Work Plan → Add New.

  2. Fill Date/Time, Department, Location, (optional) Project Code.

  3. Click + Add Sales Order, select one or more sales orders, and Add.

  4. For each line, confirm Item, Qty, Due Date, and Location.

  5. Save to stage the plan (Status: Pending).

Generate work orders from the plan

  • Per line: use the Work Order column action to Create (one work order per line).

  • After generation, the field shows the linked work order number.

  • When all lines have work orders, move the plan to Issued.

Track execution

  • Issued: Work orders are created and ready to start.

  • In Progress: At least one linked work order has started.

  • Completed: All linked work orders show Completed.

  • Use the plan list filters (Status, Department, Location) to monitor workload.

Close the plan

  • When every linked work order is Completed, click All Work Orders Completed (if shown) or save; the plan status updates to Completed.

Notes and Attachments

Work Plans include sections for:

  • Notes: Add important information or instructions related to the production plan

  • Attachments: Upload relevant files such as specifications, drawings, or quality requirements

Best practices

  • Group similar items or shared resources in one plan to reduce changeovers.

  • Verify On Hand before setting Qty to avoid over-building.

  • Keep Due Date aligned with ship dates on the sales orders.

  • Use Notes/Attachments for specifications that apply to all lines.

  • Use Project Code for cross-plan cost/throughput analysis.

For more detailed information on advanced Work Plan techniques and production scheduling optimization, please refer to the specific sections in this documentation.